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2010 Mazda 5 How to Troubleshoot Oxygen Sensor

One year after replacing the rear oxygen sensor...

iFixit Library Mazda Moderate 4 hours Guide 153096
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Guide overview

Before you begin

One year after replacing the rear oxygen sensor of my 2010 Mazda 5, the yellow engine warning symbol came on again. I read out the error code, with my 'OBD 2' device, and it was again reporting fault code P0138 ("bank 1 sensor 2") problem https://cartreatments.com/p0138/ As the device was fairly new, I susptected it was something else. Clearing the fault code while the engine was warm, seemed to work, so I suspected the built-in heat element was not working. However the fuse #37 was OK (see https://www.autogenius.info/mazda-5-2007...) I then removed the sensor and cleaned it using ultrasound (and gazonline), but that did not solve the problem. In disbelief I went on and checkes all (!) the relays, but they alle seemed OK Finally I decided to order a new sensor from a webshop (somehow all webshops I found seem to share the same Berlin address...). This is the part I ordered: https://www.motordoctor.dk/products/8126... Before mounting the new sensor, I did a non-scientific check of the pins (see the steps below) and the results are listed in this table: PinsNew sensorOld defect sensor1-25.06 Ohm6.2 Ohm1-348 pF6.5 Ohm1-449 pF52 kOhm2-346 pF0.9 Ohm2-449 pF53 kOhm3-446 pF53 kOhm As you can see from the table above, there clearly is a difference in the behaviour of the new and the old device. I installed the new device and followed the instructions: clear the error codesdisconnect the car battery for som minutestake the car for a 10 minute drive After this, the problem was gone.

Step 1

Fuse box check

  • Check the fuse for the pre-heating of the oxygen sensor (in this case #37)
Step 2

Enummerate pins

  • Unplug the sensor and decide on a numbering scheme. Also clean the pins to ensure this is not a connection problem
Step 3

Meassure

  • Check all combinations of the pins of problematic sensor. See comparison chart above (with the new replacement sensor).
  • If you do not have such a tester, a normal multimeter (resistance and capacitance) should be sufficient
  • If you would like a transistor tester, you can search Aliexpress for one. It is an amasing little device. https://www.aliexpress.com/item/10050015...